Електроерозійний дрото-вирізний верстат Mitsubishi MV-R series

Model MV2400R – The Ideal Combination of Performance and Ergonomics

The positioning accuracy of even the large MV2400R is < +/- µm across the entire travel path – backed by a genuine 12-year manufacturer warranty on all Mitsubishi Electric EDM systems. The highest level of durability guaranteed.

Focus on Ergonomics

Setup, programming, maintenance, and more – all key elements are directly accessible on the front panel of the machine. The entire wire feed mechanism, automatic wire threading system, guide heads, and the entire work zone are instantly accessible, thanks in no small part to the open design and automatic vertical sliding doors.

Doors that simply disappear. Direct access saves time and space while significantly easing workpiece setup.

Intelligent D-CUBES Control

The operator has nearly half a meter of workspace available, allowing comfortable operation using a mouse and a standard computer keyboard. Process monitoring provides clear, at-a-glance information as well as detailed analysis whenever needed.

The Ideal Drive and Innovative Kinematics

To achieve extremely smooth axis movements, drives must be positioned precisely in the center of the moving mass, allowing the high-quality tubular shaft motor to fully unleash its potential. Glass scales located directly adjacent to the work area guarantee maximum precision right from the start.

What concerned Mitsubishi Electric developers about traditional drive systems? The need for lubrication, friction, heat generated by friction, energy consumption, backlash, cogging torque, and above all, potential wear. Only a contactless drive overcomes these drawbacks from the outset, guaranteeing superior results and enhanced reliability over decades.

The tubular shaft motor converts energy directly into motion – without contact, without maintenance, and most importantly, without loss of accuracy over the long term. Combined with 400% faster fiber-optic control, this advanced technology truly showcases its capabilities.

Speed of Light

Mitsubishi Electric’s polymer optical fibers offer decisive advantages not only over traditional copper cables but also over glass fibers. Their complete waterproofness, high data transmission speed combined with minimal space requirements, and maximum flexibility are essential for truly progressive EDM systems. The only thing you as a user will notice is a longer service life and increased accuracy.

No Destructive Slipping

You are certainly familiar with cogging torque in conventional electric motors. This cogging torque is undesirable, as are torque fluctuations. The tubular shaft motor is the optimal drive for precision applications such as electrical discharge machining.

Reliable and Durable Construction

Sturdy Machine Body

Specially selected Meehanite cast metal ensures durability measured in decades, easily withstanding heavy workpiece loads day after day. The robust machine base withstands even the most demanding loads, unlike many cheaper materials.

Sturdy Hardened Stainless Steel Table

The four-sided table remains unaffected by dielectrics and sludge for decades. High-quality stainless steel components and a stainless steel work tank ensure reliability and maintenance-free operation.

V350 Generator & High Cutting Performance

Response Time is Crucial

An EDM machine that reacts with greater speed and precision achieves superior surface quality faster. The new V350 generator features a significantly higher effective clock frequency. Voltage rises faster and with greater accuracy due to reduced capacitance losses. Faster voltage rise allows for shorter spark duration and lower operating voltage. All you will likely notice is higher surface quality and lower electricity costs.

17% Faster Multi-Pass Operations

4 cuts at Ra 0.28 µm compared to a conventional machine.

Surface Quality 0.12 µm

The proven digital fine-finishing generator (D-FS) is also optionally available for the MV-R series. The new H-FS generator stage achieves surface qualities down to Ra 0.2 µm in the standard version using the V350 generator.

Precision Controlled by Artificial Intelligence

Power Master - Individual Process Management

Stepped workpiece shapes, holes, or other obstacles to a stable cutting process are immediately detected during main cutting, and the control system adjusts cutting and flushing parameters to ensure process safety.

MAISART Technology

AI-based technologies specifically developed for complex situations encountered during wire EDM. MAISART guarantees the best and repeatable results in terms of geometric and dimensional accuracy even under changing conditions.

MAISART is the solution for small internal and external radii as well as complex geometries. Artificial intelligence ensures predictable utilization of optimal parameters depending on the workpiece's current geometry – in real time.

Intelligent process control enhanced with artificial intelligence.

Simultaneously equipped with an "automatic lighting" system for maximum convenience in monitoring machine operation.