APEC G3020 Gantry Milling Machining Center

Manufacturer: APEC (Тайвань)

In stock: On Order

Ensuring optimum performance with high precision and power characteristics. Ideal for industrial applications requiring precise and efficient machining

Description

Spindle

As standard, the machine is equipped with an AGA spindle with an independent cooling system and motor temperature sensors. Temperature monitoring supports spindle service life and machine reliability.

Spindle motor power35 / 42 kW
Maximum spindle speed24,000 rpm
Torque56 / 67 N·m

High speed and torque make the spindle particularly suitable for machining aluminium alloys in the aerospace industry and for mould making.

AGA motor spindle of the APEC G3020 gantry machining centreAPEC G3020 spindle cooling systemAPEC G3020 spindle temperature sensors

Two-axis swivel milling head (A / C axes)

  • A and C rotary axes with direct-drive torque motors, combined with high-speed X / Y / Z linear axes, enable simultaneous 5-axis machining of freeform surfaces.
  • High rotary axis clamping torque increases rigidity in positional (3+2) machining.
  • The compact head design reduces the potential collision zone and provides access to hard-to-reach areas of the part.
  • The swivel range allows machining of undercut surfaces.
A-axis swivel range±125°
C-axis rotation range±360°
A-axis clamping torque4,000 N·m
C-axis clamping torque4,000 N·m
APEC G3020 two-axis A/C milling headA-axis swivel of the APEC G3020 milling headUndercut machining with the APEC G3020 milling head

Spindle head dimensions and machining envelope

APEC G3020 spindle head dimensionsAPEC G3020 machining envelope in the X–Z plane

Machine structure

  • The gantry design with a fixed table requires significantly less floor space than a double-column machining centre with a moving table and a comparable working area.
  • The closed-frame structure increases rigidity and cutting stability.
  • The fixed table allows a much higher load capacity, while axis dynamics remain independent of workpiece weight.
  • The Z-axis ram made of ductile iron with good damping properties provides high bending rigidity and stable cutting across the entire Z travel.
  • Twin columns and drive at the centre of gravity improve operating stability. The linear guides on both side walls are positioned with an optimised span for high dynamic and static rigidity.
APEC G3020 gantry structureAPEC G3020 closed-frame structureAPEC G3020 gantry linear guides

Feed drives

The X and Y axes are driven by linear motors. With no mechanical transmission, there is no drive backlash or wear, ensuring high accuracy, fast traverse and high acceleration.

Rapid traverse X / Y60 m/min
APEC G3020 X/Y linear motors

Z-axis counterbalance system

  • The Z-axis counterbalance system ensures high static and dynamic rigidity during machining. The nitrogen accumulator is compactly installed and the counterbalance cylinders are arranged symmetrically, saving space and simplifying maintenance.
  • The closed high-pressure hydro-pneumatic circuit compensates for the weight of the Z-axis assembly and reduces the load on the motor.
APEC G3020 Z-axis nitrogen counterbalance systemAPEC G3020 Z-axis counterbalance cylinders

Automatic tool changer

  • The HSK interface provides simultaneous taper and face contact, increasing rigidity during machining.
  • Thanks to face contact, the axial position of the HSK tool remains stable when heated: the shank taper and spindle taper heat up and expand uniformly.
Spindle taperHSK-A63
Tool capacity30
Max. tool length300 mm
Max. tool diameter (with adjacent tools)100 mm
Max. tool diameter (without adjacent tools)130 mm
Max. tool weight7 kg
APEC G3020 30-tool magazine

CNC system

As standard, the machine is equipped with the Siemens SINUMERIK ONE CNC with an HT 2 handheld terminal.

Siemens SINUMERIK ONE CNC on the APEC G3020
Hardware
Control unitNCU 1750
CNC display19″ touchscreen
Machine control panelMCP 398C PN
Handheld terminalHT 2
Max. simultaneously controlled axes5
Input resolution0.1 µm / 0.0001°
Block processing time0.3 ms
5-axis machining
Tool centre point control (TCP)Standard
3D tool radius compensation using the surface normal vectorStandard
Swivelling the working planeStandard
Manual traverse in the tilted tool coordinate systemStandard
High speed and accuracy
Look Ahead, jerk limitation, contour smoothingStandard
Compensation of axis errors, backlash, thermal expansion and frictionStandard
Top Speed PlusOption
Intelligent Load ControlOption
Programming
ShopMill — conversational programming with graphical supportStandard
3D program simulation, including while another program is runningStandard
Technology cycles: drilling, tapping and thread milling, pockets, slots, contour machiningStandard
Probing cyclesStandard
Tool management with tool life monitoringStandard
Kinematics measurement (CYCLE996)Option
Interfaces
Ethernet, USB, SD cardStandard

Dimensions and working area

APEC G3020 overall dimensionsAPEC G3020 working areaAPEC G3020 table dimensions

Technical characteristics

Specification

Unit

Value

Travel

X-axis

mm

2000

Y-axis

mm

3000

Z-axis

mm

1000

Distance from spindle nose to table surface

mm

370 .. 1370

Table

Table dimensions

mm

2000 x 3000

Table load

t/m2

8

Rapid traverse on X / Y axes

m/min

60

Rapid traverse on Z axis

m/min

40

Spindle

Spindle taper

type

HSK-63A

Maximum spindle speed

rpm

24000

Spindle motor power (S1 / S6)

kW

35 / 42

Spindle torque (S1 / S6)

Nm

56 / 67

2-axis milling head

Maximum C-axis rotation angle

deg

360

Maximum A-axis tilt angle

deg

±125

Max. rotation/swivel speed

rpm

A=60 / C=60

Maximum rotation/swivel torque (rated/max.)

Nm

A= 529/869, C=783/1300

Clamping torque

Nm

A=4000 / C=4000

Tool magazine

Spindle taper

type

HSK-63A

Number of tool positions

pcs

30

Maximum tool length

mm

300

Maximum tool diameter (with adjacent tool)

mm

100

Maximum tool diameter (without adjacent tools)

mm

130

Maximum tool weight

kg

7

Accuracy

Positioning accuracy (VDI/DGQ3441)

mm

X / 0.010, Y / 0.012, Z / 0.008

Repeatability (VDI/DGQ3441)

mm

X / 0.008, Y / 0.008, Z / 0.005

Ballbar test (circularity)

mm

XY / 0.015, XZ / 0.020, YZ / 0.020

5-axis

mm

±0.03

Official Importer MACHENTECH

Metalworking Equipment Sales Department

Toll-free hotline in Ukraine: 0 (800) 40-77-88
E-mail for technical requirements & drawings: info@met.ua
Regional warehouses & showrooms:

Kyiv, Dnipro, Lviv

Personal Account Manager

Manager - Administrator — consultations & equipment selection

+38 (050) 419-77-55

Will promptly provide a commercial offer, technical documentation, and answers to all questions regarding equipment selection.

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APEC G3020 Gantry Milling Machining Center
APEC G3020 Gantry Milling Machining Center

Manufacturer: APEC (Тайвань)

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