Mitsubishi MP Series Ultra-Precision Wire-Cut EDM Machine

Manufacturer: MITSUBISHI ELECTRIC (Японія)

In stock: On Order

Mitsubishi Electric MP series wire EDM machines (MP1200 and MP2400) combine an ergonomic design, a contactless drive, and micron-level machining accuracy for producing precision tooling, dies, and complex-shaped parts.

Key advantages:

  • Contactless drive on a tubular shaft motor: no friction, backlash, or wear, with fiber-optic control.
  • Positioning accuracy of less than 1 µm over the 400 mm travel; angle accuracy < 0.01° (Angle Master Advance).
  • Surface quality down to Ra 0.05 µm thanks to the SD-FS generator; cut parallelism < ± 2 µm at 100 mm cutting height.
  • Thermal stability: built-in temperature control for the machine, workpiece, and dielectric.
  • D-CUBES control: mouse and keyboard operation, ERP connectivity via Ethernet TCP/IP.
  • Ergonomic open design: easy access to the work area, three-side lifting work tank.

Description

The ergonomic concept of the MP1200 lets you focus on what matters most

Front panel and open work area of the MP machine

Focused on ergonomics

Setup, programming, maintenance and more – all key elements are within easy reach at the front of the machine.

The entire wire path, automatic wire threading, wire guides and the whole work area are easily accessible – not least thanks to the open machine design and the three-sided rising work tank.

A clearly visible signal lamp is integrated into the front cover, so you can check the machine status from a distance.

D-CUBES control console with keyboard and mouse

D-CUBES intelligent control

The operator has almost half a metre of work surface, operated with a mouse and a standard computer keyboard.

Process monitoring displays information clearly at a glance, with detailed analysis available whenever you need it.

Machine connected to the network and ERP system

Networking for higher productivity

All important data can be conveniently retrieved via your ERP system. As a standard feature, the controller provides all relevant operating data for further external use. Key interfaces such as Ethernet TCP/IP are included.

There is no more elegant way to master complex tasks

Tubular shaft motor axis drive

Tubular shaft motor

The tubular shaft motor converts energy directly into motion – contact-free, maintenance-free and, above all, without loss of accuracy over the long term. Combined with 400% faster fibre-optic control, this advanced technology can show its full potential.

A 12-year manufacturer's warranty on positioning accuracy stands for the highest level of durability.

Mitsubishi Electric contact-free drive system

The ideal drive

What exactly bothered Mitsubishi Electric's engineers about conventional drive systems? The need for lubrication, friction and the heat it generates, energy consumption, backlash, cogging torque and, above all, potential wear. Only a contact-free drive overcomes these drawbacks from the outset – and thus guarantees better results and greater reliability for decades.

Polymer optical fibres of the control system

At the speed of light

Mitsubishi Electric's polymer optical fibres offer decisive advantages not only over conventional copper cables but also over glass fibres. Their complete water resistance, high data transfer rate, minimal space requirements and maximum flexibility are essential for truly advanced EDM systems. All you will notice as a user is a longer service life and higher accuracy.

Torque comparison of a conventional motor and a tubular shaft motor

No disruptive cogging

You are probably familiar with the cogging torque of a conventional electric motor. This cogging torque is undesirable, as are torque fluctuations. The tubular shaft motor is the optimal drive for precision applications such as electrical discharge machining.

Nothing beats solid steel – except even stronger steel in one piece

Machine base and linear guides

Even more precise axis movement – regardless of load

An extremely rigid machine base, top-class linear guides and precision assembly ensure the best wire-cutting results over the long term. The linear guide carriages use backlash-free bearings that do not touch each other during travel, providing maximum smoothness and virtually no rolling resistance.

Temperature control system for the machine and dielectric

The perfect climate – accurate to a tenth of a degree

Only when you have precise control over the machine, workpiece and dielectric can you control true accuracy. The integrated temperature control system automatically monitors and synchronises all parameters to suppress temperature fluctuations during cutting. All for the sake of accuracy!

Taper wire cutting

Precise taper cutting

Far more accurate results thanks to maximum precision – even on tapers.

Accuracy measurement results of MP series machines
  • Positioning accuracy over the full travel

    < 1 µm Position deviation over the entire 400 mm travel.
  • Curves made easy

    0.98 µm Roundness at cutting heights of 80 mm and 30 mm.
  • The all-important angle

    < 0.01° Thanks to Angle Master Advance with scalable angle compensation. Standard on the MP series.

Faster and more precise – for better economy with maximum accuracy

MP2400 EDM machine

The MP2400 EDM machine responds faster and more precisely, reaching a better surface finish sooner. The new H-FS generator has a significantly higher effective pulse frequency. Voltage rises faster and more precisely thanks to reduced capacitance losses. This faster voltage rise makes it possible to shorten spark duration and lower the working voltage.

What you will most likely notice is a better surface finish and lower energy costs. The standard SD-FS delivers the finest finish – down to Ra 0.05 µm in tungsten carbide.

High-speed digital discharge control

Twice as fast spark detection

The high-speed digital control works twice as fast as conventional machines – an excellent basis for flawless machining results in terms of both geometric accuracy and surface roughness.

Cut parallelism measurement

Parallelism in the micrometre range

Parallelism of cutting passes within < ±2 µm at a cutting height of 100 mm – a toolmakers' requirement fulfilled by the MP series.

Surface after fine finishing with the SD-FS generator

Surface roughness of 0.05 µm

The new SD-FS fine-finishing generator comes as standard on the MP series. Its range ensures an outstanding surface finish at cutting heights of up to 130 mm.

H-FS generator

The new H-FS generator

Achieve an excellent surface finish with the new H-FS generator.

Patented

Precise contour machining – higher productivity

Better straightness for your workpieces.

Built for precision

Axis design of the MP1200 and MP2400

MP1200

Split-axis design: the table moves along the X axis and the column along the Y axis, ensuring maximum accuracy at medium loads.

MP2400

Equipped with a fixed table to maintain accuracy even under heavy loads.

Cutting a complex workpiece on an MP series machine

Cutting even under the toughest conditions

A masterpiece of intelligence – control for added convenience

Technical characteristics

Specification, unit MP1200 MP2400
Main
Travel (X / Y / Z), mm 400/300/220 600/400/310
Travel (U / V), mm 120/120 (+/- 60) 150/150 (+/- 75)
Taper angle (workpiece height), °/mm 15/200 30/87 15/260 30/110
Max. workpiece dimensions (W x D x H), mm 810x700x215 1050x820x305
Max. workpiece weight, kg 500 1500
Table size (W x D), mm 640x540 840x640
Table configuration Hardened 4-side table
Available wire diameters, mm 0.05–0.30
Wire spool capacity, kg 10
Automatic wire feeder / wire chopper Yes/Yes
Overall dimensions (W x D x H), mm 2025x2760x2015 2684x3030x2150
Machine weight, kg 2700 3800
Supply voltage 3-phase 400 V AC ± 10 %, 50/60 Hz, 20 kVA
Filtration system
Tank capacity, L 550 860
Filter particle size, µm / filter elements 3/2
Temperature control Dielectric cooling unit
Weight (dry), kg Included in machine weight 350
Generator
Power supply Regenerative pulse-type transistor
Cooling method Fully sealed / indirect air cooling
Max. output current, A 50
Dimensions (W x D x H), mm 600x650x1765
Weight, kg 240
Control
Input method Keyboard, USB drive, Ethernet, 19-inch touchscreen
Control system CNC, closed loop
Minimum command increment (X / Y / Z / U / V), µm 0.1
Minimum axis resolution, µm 0.05

Official Importer MACHENTECH

Metalworking Equipment Sales Department

Toll-free hotline in Ukraine: 0 (800) 40-77-88
E-mail for technical requirements & drawings: info@met.ua
Regional warehouses & showrooms:

Kyiv, Dnipro, Lviv

Personal Account Manager

Manager - Administrator — consultations & equipment selection

+38 (050) 419-77-55

Will promptly provide a commercial offer, technical documentation, and answers to all questions regarding equipment selection.

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Mitsubishi MP Series Ultra-Precision Wire-Cut EDM Machine
Mitsubishi MP Series Ultra-Precision Wire-Cut EDM Machine

Manufacturer: MITSUBISHI ELECTRIC (Японія)

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