High-speed milling machining center OPS-INGERSOLL HIGH SPEED EAGLE V7linear

Manufacturer: OPS-INGERSOLL (Німеччина)

In stock: On Order

Уособлює нову концепцію фрезерних верстатів у сфері високодинамічної 5-осьової обробки.

У центрі уваги — не лише висока динаміка, а й стабільний та контрольований процес фрезерування в реальних умовах.

Для цього V7linear поєднує нову концепцію рухомого столу з прямими приводами на всіх осях, комплексну систему управління температурою, сучасний контролер HEIDENHAIN TNC7 та великий інструментальний магазин із 197 внутрішніми місцями для інструментів

Description

Direct Drives and High Dynamics

The OPS-INGERSOLL HIGH SPEED EAGLE V7linear combines direct drives, a lightweight structure and precise thermal stabilisation. This design ensures fast, smooth and stable axis motion during demanding high-speed machining.

Direct drives of the OPS-INGERSOLL HIGH SPEED EAGLE V7linear

Motion Accuracy

  • Direct drives for fast and stable axis movements;
  • Reduced moving masses for high acceleration and shorter cycle times;
  • High specific stiffness of the machine structure;
  • Consistent accuracy during dynamic machining.

Thermal Stability

  • Lightweight design using high-strength aluminium;
  • Efficient heat dissipation and fast warm-up;
  • Active temperature control of accuracy-critical components;
  • Lower energy consumption without compromising performance.

Reliable and Productive Machining

Moving table design of the OPS-INGERSOLL HIGH SPEED EAGLE V7linear

The new moving-table kinematics combines a compact footprint, easy access to the working area and high rigidity. Direct drives work in combination with the robust machine structure to deliver accurate positioning, high speed and repeatable surface quality.

For Complex Geometry

The machine is designed for precise machining of small and medium-sized components, including simultaneous 5-axis machining.

Consistent Results

Comprehensive thermal management helps maintain process accuracy even when ambient conditions change.

HEIDENHAIN TNC7 Control System

HEIDENHAIN TNC7 control system

Intuitive Operation

A 24-inch touchscreen and customisable interface simplify programming, setup and CNC process monitoring.

Power and Precision

High computing performance provides fast system response when machining complex toolpaths and demanding 5-axis surfaces.

Digital Integration

HEIDENHAIN DNC, OPC UA NC Server and StateMonitor enable reliable data exchange with ERP, MES, CAD/CAM, monitoring and automation systems.

Process Control

Automatic kinematic calibration, optimised motion control and dynamic collision monitoring reduce risk and support stable machining quality.

Designed for Everyday Production

Control cabinet of the OPS-INGERSOLL machining centre

Protected Electrical System

Electrical components are housed in an enclosed cabinet with a heat exchanger. Vibration isolation and dust protection extend the service life of sensitive equipment.

Convenient Maintenance

The control cabinet can be folded back to provide unrestricted access to the machine for maintenance and service work.

Clear Space Around the Machine

Central utility routing through the roof-mounted distribution box keeps cables off the floor and makes the workspace safer.

Easy Access to the Work Area

Comfortable loading, excellent visibility and automatic roof opening for crane loading make everyday operation easier.

Spindles and Tool Management

Tool magazine of the HIGH SPEED EAGLE V7linear

Scalable Tool Magazine

Configurations with 51, 96 or 197 tool positions are available. The machine supports HSK-E40 and HSK-E50 tools up to 260 mm long and 3 kg in weight.

Spindles for High-Speed Machining

Fischer HSK-E40 spindles up to 42,000 rpm and StepTec HSK-E50 spindles up to 36,000 rpm are available for precision milling and superior surface quality.

Benefits of CSC Technology

  • Up to 70% reduction in axial thermal expansion;
  • More stable tool position during long machining cycles;
  • Faster spindle thermal stabilisation;
  • Less time required for warm-up and cool-down;
  • Predictable machining quality in serial production.

Measurement, Lubrication and Energy Efficiency

BLUM laser tool measurement system

BLUM Laser Measurement

Measures tool length and diameter, detects tool breakage, monitors tool contours and supports precise automatic setup.

Optional ATS Aerosol Lubrication

A minimal amount of lubricant is delivered directly to the cutting edge, reducing friction, heat generation, cleaning time and maintenance costs.

ECOTEC Energy Saving

The energy-saving function switches off unnecessary consumers during idle periods and supports standby mode as well as scheduled machine start-up.

Ready for Automation

Standardised interfaces enable integration with EROWA, System 3R, Zimmer & Kreim and other automation solutions.

Coolant and Chip Management

Coolant system of the HIGH SPEED EAGLE V7linear

The coolant system is available in several configurations, including 100, 800 and 1,200-litre tanks, cooling, belt filtration and internal coolant supply at pressures of up to 80 bar.

  • Scraper conveyor for reliable chip removal;
  • Continuous coolant filtration;
  • Work-area flushing and wash-down gun;
  • Coolant temperature control;
  • Capability for wet graphite machining.

Typical Applications

Aerospace

Machining of complex aluminium, titanium and other advanced-material components.

Tool and Mould Making

High dynamics and excellent surface finish for complex tools and mould inserts.

Automotive Industry

Productive manufacture of engine, transmission and electric-vehicle components.

Medical Technology and Micromechanics

Precision machining of implants, medical components and high-accuracy parts.

Technical Specifications

Travel range X × Y × Z X: 600 mm + 120 mm auxiliary stroke; Y: 660 mm + 320 mm auxiliary stroke; Z: 400 mm
Rotary axes A × C A ±100° × C 360°
Working area 600 × 660 × 400 mm
Table 3-axis: 750 × 650 mm; 5-axis: Ø430 mm
Maximum workpiece weight Up to 500 kg on the 3-axis table or up to 200 kg on the 5-axis table
Spindles HSK-E40 — up to 42,000 rpm; HSK-E50 — up to 36,000 rpm
Tool magazine 51 / 96 / 197 positions
Rapid traverse rate Up to 60 m/min
Rotary axis speed A/C Up to 100 rpm
CNC control HEIDENHAIN TNC7 with 24-inch touchscreen display
Dimensions and weight 2,100 × 3,600 × 2,900 mm; approximate weight: 9,500 kg

Technical characteristics

Specification Unit Value
Travel range X × Y × Z mm X (table axis): 600 (+120 auxiliary stroke)
Y (lower slide): 660 (+320 auxiliary stroke)
Z: 400
Travel range A × C deg. A ±100° × C 360°
Working area X × Y × Z mm 600 × 660 × 400
Table size mm 3-axis table: 750 × 650
5-axis table: Ø430
Distance between table and spindle mm Max. 570
Maximum workpiece weight kg 3-axis: max. 500 kg
5-axis: max. 200 kg
Maximum workpiece dimensions mm 3-axis: 750 × 650 × 400 mm high
5-axis: Ø500 × 300 mm high on pallet
Machine dimensions W × D × H mm 2,100 × 3,600 × 2,900
Machine weight kg 9,500
Spindles rpm HSK-E40: 42,000
HSK-E50: 36,000
ICS — Rotary joint included as standard
Tool changing system — 51 / 96 / 197 tool positions; maximum tool length: 260 mm
Rapid traverse rate m/min 60
Rotary axis speed A/C rpm 100
CNC control — HEIDENHAIN TNC7 with 24-inch touchscreen display
Workpiece automation — With external automation system

Official Importer MACHENTECH

Metalworking Equipment Sales Department

Toll-free hotline in Ukraine: 0 (800) 40-77-88
E-mail for technical requirements & drawings: info@met.ua
Regional warehouses & showrooms:

Kyiv, Dnipro, Lviv

Personal Account Manager

Manager - Administrator — consultations & equipment selection

+38 (050) 419-77-55

Will promptly provide a commercial offer, technical documentation, and answers to all questions regarding equipment selection.

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High-speed milling machining center OPS-INGERSOLL HIGH SPEED EAGLE V7linear
High-speed milling machining center OPS-INGERSOLL HIGH SPEED EAGLE V7linear

Manufacturer: OPS-INGERSOLL (Німеччина)

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